Bringing ‘Dead’ Batteries Back to Life – Researchers Extend Battery Lifetime by 30%

Islands of inactive lithium creep like worms to reconnect with their electrodes, restoring a battery’s capacity and lifespan.

Researchers at the Department of Energy’s SLAC National Accelerator Laboratory and Stanford University believe they have discovered a means to revive rechargeable lithium batteries, which might increase the range of electric cars and battery life in next-generation electronic devices.

As lithium batteries cycle, small islands of inactive lithium form between the electrodes, reducing the battery’s ability to hold charge. However, the researchers found that they could make this “dead” lithium creep like a worm toward one of the electrodes until it reconnects, thereby partially reversing the undesirable process.

Adding this extra step slowed the degradation of their test battery and increased its lifetime by nearly 30%.

“We are now exploring the potential recovery of lost capacity in lithium-ion batteries using an extremely fast discharging step,” said Stanford postdoctoral fellow Fang Liu, the lead author of a study published December 22nd in Nature.

An animation shows how charging and discharging a lithium battery test cell causes an island of “dead,” or detached, lithium metal to creep back and forth between the electrodes. The movement of lithium ions back and forth through the electrolyte creates areas of negative (blue) and positive (red) charge at the ends of the island, which swap places as the battery charges and discharges. Lithium metal accumulates at the negative end of the island and dissolves at the positive end; this continual growth and dissolution causes the back-and-forth movement seen here. SLAC and Stanford researchers discovered that adding a brief, high-current discharging step right after charging the battery nudges the island to grow in the direction of the anode, or negative electrode. Reconnecting with the anode brings the island’s dead lithium back to life and increases the battery’s lifetime by nearly 30%. Credit: Greg Stewart/SLAC National Accelerator Laboratory.

Lost connection

A great deal of research is looking for ways to make rechargeable batteries with lighter weight, longer lifetimes, improved safety, and faster charging speeds than the lithium-ion technology currently used in cellphones, laptops, and electric vehicles. A particular focus is on developing lithium-metal batteries, which could store more energy per volume or weight. For example, in electric cars, these next-generation batteries could increase the mileage per charge and possibly take up less trunk space.

Both battery types use positively charged lithium ions that shuttle back and forth between the electrodes. Over time, some of the metallic lithium becomes electrochemically inactive, forming isolated islands of lithium that no longer connect with the electrodes. This results in a loss of capacity and is a particular problem for lithium-metal technology and for the fast charging of lithium-ion batteries.

However, in the new study, the researchers demonstrated that they could mobilize and recover the isolated lithium to extend battery life.

“I always thought of isolated lithium as bad, since it causes batteries to decay and even catch on fire,” said Yi Cui, a professor at Stanford and SLAC and investigator with the Stanford Institute for Materials and Energy Research (SIMES) who led the research. “But we have discovered how to electrically reconnect this ‘dead’ lithium with the negative electrode to reactivate it.”

Creeping, not dead

The idea for the study was born when Cui speculated that applying a voltage to a battery’s cathode and anode could make an isolated island of lithium physically move between the electrodes – a process his team has now confirmed with their experiments.

The scientists fabricated an optical cell with a lithium-nickel-manganese-cobalt-oxide (NMC) cathode, a lithium anode and an isolated lithium island in between. This test device allowed them to track in real time what happens inside a battery when in use.

They discovered that the isolated lithium island wasn’t “dead” at all but responded to battery operations. When charging the cell, the island slowly moved towards the cathode; when discharging, it crept in the opposite direction.

“It’s like a very slow worm that inches its head forward and pulls its tail in to move nanometer by nanometer,” Cui said. “In this case, it transports by dissolving away on one end and depositing material to the other end. If we can keep the lithium worm moving, it will eventually touch the anode and reestablish the electrical connection.”

When an island of inactivated lithium metal travels to a battery’s anode, or negative electrode, and reconnects, it comes back to life, contributing electrons to the battery’s current flow and lithium ions for storing charge until it’s needed. The island moves by adding lithium metal at one end (blue) and dissolving it at the other end (red). Researchers from SLAC and Stanford discovered that they could drive the island’s growth in the direction of the anode by adding a brief, high-current discharging step right after the battery charges. Reconnecting the island to the anode increased the lifetime of their lithium-ion test cell by nearly 30%. Credit: Greg Stewart/SLAC National Accelerator Laboratory

Boosting lifetime

The results, which the scientists validated with other test batteries and through computer simulations, also demonstrate how isolated lithium could be recovered in a real battery by modifying the charging protocol.

“We found that we can move the detached lithium toward the anode during discharging, and these motions are faster under higher currents,” said Liu. “So we added a fast, high-current discharging step right after the battery charges, which moved the isolated lithium far enough to reconnect it with the anode. This reactivates the lithium so it can participate in the life of the battery.”

She added, “Our findings also have wide implications for the design and development of more robust lithium-metal batteries.”

This work was funded by the DOE Office of Energy Efficiency and Renewable Energy, Office of Vehicle Technologies under the Battery Materials Research (BMR), Battery 500 Consortium and eXtreme Fast Charge Cell Evaluation of Li-ion batteries (XCEL) programs.

Reference: “Dynamic spatial progression of isolated lithium during battery operations” by Fang Liu, Rong Xu, Yecun Wu, David Thomas Boyle, Ankun Yang, Jinwei Xu, Yangying Zhu, Yusheng Ye, Zhiao Yu, Zewen Zhang, Xin Xiao, Wenxiao Huang, Hansen Wang, Hao Chen, and Yi Cui, 22 December 2021, Nature.
DOI: 10.1038/s41586-021-04168-w